{"product_id":"forge-motorsport-performance-intercooler-for-mini-f65-f66-cooper-s-jcw","title":"Forge Motorsport Performance Intercooler for MINI F65 \/ F66 Cooper S \u0026 JCW","description":"\u003cp data-end=\"432\" data-start=\"127\"\u003eA high-quality intercooler is the foundation of safe and effective tuning, and the Forge Motorsport Performance Intercooler has been engineered specifically for the Gen 4 MINI F65 and F66 Cooper S and JCW models to deliver the cooling capacity required for modern turbocharged performance.\u003c\/p\u003e\n\u003cp data-end=\"960\" data-start=\"434\"\u003eReplacing the factory intercooler (OEM reference 17519846916), the Forge Motorsport intercooler features a large stepped bar-and-plate core designed to dramatically increase heat transfer efficiency. By reducing intake air temperatures, the intercooler allows denser air to enter the engine, improving combustion efficiency while reducing the risk of detonation under high load. The result is stronger, more consistent power delivery, particularly during sustained acceleration where the standard intercooler can suffer from heat soak.\u003c\/p\u003e\n\u003cp data-end=\"1453\" data-start=\"962\"\u003eExtensive development using 3D vehicle scanning and Computational Fluid Dynamics (CFD) allowed Forge Motorsport’s engineers to optimise the intercooler’s internal airflow and end tank design. The result is a highly efficient system that maximises cooling performance without compromising pressure efficiency or throttle response. Despite the significant increase in size and cooling capability, the Forge intercooler maintains 100% plug and play fitment with no vehicle modifications required making installation straight forward.\u003c\/p\u003e\n\u003cp data-end=\"1995\" data-start=\"1455\"\u003eAt the core of the design is a stepped bar and plate intercooler core, chosen for its superior thermal mass and durability compared with traditional tube and fin designs. This construction is ideally suited to the high temperatures and boost pressures experienced in tuned turbocharged engines. The upgraded core provides over 40% greater internal volume and an 82% increase in frontal surface area, significantly increasing cooling capacity while maintaining excellent airflow characteristics and avoiding additional turbo lag.\u003c\/p\u003e\n\u003cp data-end=\"2503\" data-start=\"1997\"\u003eThe intercooler also features high flow cast aluminium end tanks, developed using CFD modelling to ensure optimal charge-air distribution across the entire core. Without proper internal shaping, compressed air tends to travel through the lower section of an intercooler, leaving the upper portion underutilised. Forge’s cast end tank design incorporates internal airflow guides that ensure even distribution across the entire core, maximising cooling efficiency and reducing inlet air temperatures.\u003c\/p\u003e\n\u003cp data-end=\"2888\" data-start=\"2505\"\u003eTesting has shown temperature reductions of up to 24°C compared to the factory intercooler, particularly above 4,500 RPM where the OEM unit begins to struggle with heat management. Lower intake temperatures support more consistent power delivery, smoother power curves, and greater resistance to heat soak, making this upgrade beneficial for both standard and tuned vehicles.\u003c\/p\u003e\n\u003cp data-end=\"3205\" data-start=\"2890\"\u003eFor modified MINIs, an improved intercooler allows for reduced and more consistent inlet temperatures, this allows tuners to safely run higher boost pressures and more advanced ignition timing, unlocking additional performance while maintaining engine reliability. As such, an upgraded intercooler becomes an essential supporting modification for Stage 2 tuning and beyond.\u003c\/p\u003e\n\u003cp data-end=\"3636\" data-start=\"3207\"\u003eEvery Forge intercooler is hand built at Forge Motorsport’s headquarters in Gloucester, UK, where experienced technicians assemble and inspect each unit to ensure the highest manufacturing standards. A durable anti-corrosion coating with heat-conductive properties further enhances cooling performance and long-term durability. Like all Forge Motorsport cooling products, the FMINT37 is backed by a lifetime warranty.\u003c\/p\u003e\n\u003ch3 data-end=\"3654\" data-start=\"3638\"\u003eKey Features\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli data-end=\"3697\" data-start=\"3657\"\u003eTemperature reductions of up to 24°C \u003c\/li\u003e\n\u003cli data-end=\"3697\" data-start=\"3657\"\u003eStepped bar and plate core for superior thermal efficiency\u003c\/li\u003e\n\u003cli data-end=\"3697\" data-start=\"3657\"\u003eOver 40% increase in internal volume 82% greater frontal surface area for improved airflow exposure\u003c\/li\u003e\n\u003cli data-end=\"3697\" data-start=\"3657\"\u003eHigh flow cast aluminium end tanks with internal airflow guides\u003c\/li\u003e\n\u003cli data-end=\"3697\" data-start=\"3657\"\u003eSmooth, consistent power delivery with no additional turbo lag\u003c\/li\u003e\n\u003cli data-end=\"3697\" data-start=\"3657\"\u003eDirect plug and play installation with full instructions included\u003c\/li\u003e\n\u003cli data-end=\"3697\" data-start=\"3657\"\u003eLifetime Forge Motorsport warranty\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch3 data-end=\"4166\" data-start=\"4138\"\u003eTechnical Specifications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli data-end=\"4187\" data-start=\"4169\"\u003eWeight: 10kg \u003c\/li\u003e\n\u003cli data-end=\"4187\" data-start=\"4169\"\u003eCore Dimensions: 265mm (H) × 620mm (L) × 105mm (W stepped)\u003c\/li\u003e\n\u003cli data-end=\"4187\" data-start=\"4169\"\u003eIntercooler Volume: 12.6 litres\u003c\/li\u003e\n\u003cli data-end=\"4187\" data-start=\"4169\"\u003eEnd Tanks: CFD-optimised cast aluminium\u003c\/li\u003e\n\u003cli data-end=\"4187\" data-start=\"4169\"\u003eConstruction: Bar-and-plate stepped core\u003c\/li\u003e\n\u003cli data-end=\"4187\" data-start=\"4169\"\u003eCoating: Anti-corrosion, heat-conductive finish\u003c\/li\u003e\n\u003cli data-end=\"4187\" data-start=\"4169\"\u003eFitment: Direct replacement – 100% plug \u0026amp; play\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp data-is-only-node=\"\" data-is-last-node=\"\" data-end=\"4739\" data-start=\"4504\"\u003eFor enthusiasts looking to build reliable power from the Gen 4 MINI F65 and F66 Cooper S and JCW platform, the Forge Motorsport intercooler provides the cooling performance needed to support both OEM+ upgrades and serious tuning builds.\u003c\/p\u003e\n\u003cp data-is-only-node=\"\" data-is-last-node=\"\" data-end=\"4739\" data-start=\"4504\"\u003eFitting instructions are available \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0872\/6223\/2911\/files\/FMINT37_Fitting_Instructions.pdf?v=1773054141\" title=\"Forge F65 F66 Cooper S JCW Intercooler fitting instructions\" rel=\"noopener\" target=\"_blank\"\u003ehere\u003c\/a\u003e\u003c\/p\u003e","brand":"Forge Motorsport","offers":[{"title":"Default Title","offer_id":57204584579407,"sku":"28399","price":659.0,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0872\/6223\/2911\/files\/BMW_MINI_Cooper_S_F66_Performance_Intercooler_Kit_698c4d61dd73d_0jpeg.jpg?v=1773054113","url":"https:\/\/www.lohen.co.uk\/products\/forge-motorsport-performance-intercooler-for-mini-f65-f66-cooper-s-jcw","provider":"Lohen - Mini Tuning \u0026 Performance Specialist","version":"1.0","type":"link"}